Our solution is semi automatic--by a few machinery:
Features and advantages:
1. Absolute top global design, a summit equipment star. Maximum sheeting and ruling speed reaches 250 m/min. Highly automatic: For the complete line, only 2 operators are needed. It is your first choice of exercise-book, note-book and related production.
2. Control system is a Germany MKS Motion Controller with. 2 Mitsubishi /
YASKAWA servo motor control sheeting and inserting units. Variable frequency motor for printing control to insure high speed and top stable ruling.
3. Unwinding: Single turret design. It is with EDGE position control system. With one independent hydraulic station.
4. With 2 insert stations: The buyer has the choice to put 1 color page and 1 cover piece. Meanwhile this line is equipped with longitudinal DOT cutting systems (5 knives and 5 back pressing devices). So the buyer may make small sized exercise- books and notebooks.
5. It may be used as a flexo printing machine for both ruling and picture printing.
6. Deep pile: 1.3 meters deep and with non-stop pull-away system.
7. This design is designed only for big company batch production.
Features and advantages:
1. Absolute top global design, a summit equipment star. Maximum sheeting and ruling speed reaches 250 m/min. Highly automatic: For the complete line, only 2 operators are needed. It is your first choice of exercise-book, note-book and related production.
2. Control system is a Germany MKS Motion Controller with. 2 Mitsubishi /
YASKAWA servo motor control sheeting and inserting units. Variable frequency motor for printing control to insure high speed and top stable ruling.
3. Unwinding: Single turret design. It is with EDGE position control system. With one independent hydraulic station.
4. With 2 insert stations: The buyer has the choice to put 1 color page and 1 cover piece. Meanwhile this line is equipped with longitudinal DOT cutting systems (5 knives and 5 back pressing devices). So the buyer may make small sized exercise- books and notebooks.
5. It may be used as a flexo printing machine for both ruling and picture printing.
6. Deep pile: 1.3 meters deep and with non-stop pull-away system.
7. This design is designed only for big company batch production.
| No. | Description | Parameters |
| 1. | Mechanic speed | 300 m/min |
| 2. | Print speed | 200 - 250m/min. |
| 3. | Unwind width | 630-1,100 mm |
| 4. | Unwind diameter | max. 1,200 mm. |
| 5. | Paper weight | 55-120 gsm |
| 6. | Print width | 1,100 mm |
| 7. | Print length | 250 - 720 mm |
| 9. | Page width | 630-1,100mm |
| 10. | Insert sheet weight | 35-120 gsm |
| 11. | Sheeting length | max.720 mm - min.300mm |
| No. | Name | Size | Unit | Qty | Note |
| 1 | Main motor, vector V/F motor with 1 encoder of 2500 lines | 22 kw | Set | 1 | China hi-tech |
| 2 | Cutter servo motor | 11 kw | Set | 1 | Mitsubishi Japan |
| 3 | Insert servo motor | 5 kw | Set | 1 | Mitsubishi Japan |
| 4 | Ramp motor | 1.5 kw | Set | 1 | Taiwan |
| 5 | Crane motor 1 | 0.25 kw, 1:15 | Set | 1 | Taiwan |
| 6 | Crane motor 2 | 0.75 kw, 1:200 | Set | 1 | Taiwan |
| 7 | Main motor inverter | 22 kw | Set | 1 | Mitsubishi Japan |
| 8 | Ramp motor inverter | 1.5 kw | Set | 1 | Mitsubishi Japan |
| 9 | Servo drive 1 | 11 kw | Set | 1 | Mitsubishi Japan |
| 10 | Servo drive 2 | 5 kw | Set | 1 | Mitsubishi Japan |
| 11 | PLC | FX2N-128MR | Set | 1 | Mitsubishi Japan |
| 12 | Motion Controller | MC700 | Set | 1 | MKS Germany |
| 13 | Touch screen | F940-GOT-SWD-C | Set | 1 | Mitsubishi Japan |
| 14 | Communication card | FX2N-485BD | Pcs | 1 | Mitsubishi Japan |
| 15 | Encoder feedback card | A5AP | Pcs | 1 | Mitsubishi Japan |
| 16 | Photoswitch | E3JK-DS30MI | Pcs | 11 | OMRON, Japan |
| 17 | Tension controller | LE-40MTA | Set | 1 | OMRON, Japan |
| 18 | Magnetic powder brake | 20 kg | Pcs | 2 | Mitsubishi or Taiwan |
| 19 | Tension control potentiometer | | Pcs | 1 | Japan |
| 20 | 3P breaker | | Pcs | 12 | Schneider, Germany |
| 21 | EPC (edge position control) | 350m/min | Set | 1 | Taiwan |
| 22 | Vacuum pump | 1.5 kw,40l/h | Set | 2 | Joint venture |
| 23 | Big fan | 7.5 kw | Pcs | 1 | Domestic |
| 24 | Small fan | 2.2 kw | Pcs | 1 | Domestic |
| 25 | Winding motor | 0.2 kw | Pcs | 1 | Domestic |
| 26 | Ink pump | 0.125 kw | Set | 1 | Domestic |
| 27 | Electromagnetic clutch | CD-A-1.5 | Pcs | | Taiwan |
| NOTE:with 4 sets of printing cylinders. The printing lengths are 600mm,635mm,615mm,540mm. | |||||
| 1. Guide roller | All aluminum rollers + anodizing |
| 2. Rotational cutter | Of top cast iron + dynamic balance treatment. D216 error is 20g |
| 3. Flat press wheel | Made in Taiwan. 6 sets |
| 4. Perforator | Made in Taiwan. 6 sets |
| 5. Sheet absorber | Domestic. Each insert station 1 set |
| 6. Ink roller | Carbon roller as internal pipe + dynamic balance treatment + bunaN. 4 pcs |
| 7. Drive belt | Imported from Italy |
| 8. Pneumatic component | Japan or Taiwan |
| 9. Bearing | NSK Japan or FAG Germany |
| 10. Hydraulic station | 2.2 kw. 0-100 MPA |
| 11. Printing cylinder crane | Loading capacity: less than 200 kg |
| 12. Impression roller | Carbon steel pipe + chrome plating |
| Some available related equipment: 1. Hydraulic Double-Digital-Display Sheeter 2. Semi Automatic Stapling Machine 3. Disc Perfect Binding Machine 4. Multifunctional Hole Punching Machine 5. WIRO PRESSING MACHINE | |
